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Custom Men’s Activewear Manufacturer for Fitness & Sportswear Brands
Develop men’s activewear around the right fit, fabric, movement and construction for your target customer.
Minghang Garments supports brands from product development and fabric selection to sampling, custom branding and bulk production across men’s gym wear, training apparel, running styles and athleisure.
From performance T-shirts and training shorts to joggers, compression wear and lightweight jackets, each product can be developed according to your intended activity, silhouette and brand positioning.
Custom Men’s Activewear for Training, Gym & Lifestyle Collections
A close-fitting compression top, for example, requires a different pattern and stretch balance from a relaxed gym T-shirt. Training shorts need freedom of movement around the hips and thighs, while joggers and jackets may place more emphasis on structure, layering and everyday wear.
We develop custom men’s activewear including:
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Gym T-shirts and training tops
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Long-sleeve performance tops
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Compression tops
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Gym shorts
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2-in-1 shorts
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Joggers
You can begin with a tech pack, existing sample, reference images or a product concept.
Our development team can help turn those requirements into workable fabrics, patterns, construction details and samples.
Our Best-Selling Activewear Set Directions
What Matters in Men’s Activewear Development?
Fit for the Intended Activity
Men’s activewear should not use one standard fit across every product.
Gym tops, compression wear, shorts and joggers require different proportions around the:
· Chest
· Shoulder
· Armhole
· Waist
· Seat
· Thigh
· Rise
· Leg opening
The pattern should be developed according to the intended activity and target silhouette rather than simply grading a casualwear block.
Mobility Without Excess Fabric
Training apparel needs enough room for movement without creating unnecessary fabric around high-motion areas.
Depending on the garment, development may consider:
· Shoulder rotation
· Arm lift
· Hip flexion
· Squatting
· Lunging
· Running stride
· Waistband stability
Fit should be confirmed on the physical sample rather than judged only from flat measurements.
Fabric Matched to Product Function
Different men’s activewear products may require different fabric structures.
A lightweight running top, stretch gym short and structured jogger should not automatically use the same material simply for collection consistency.
Fabric selection should consider:
· Stretch
· Recovery
· Weight
· Surface feel
· Drape
· Opacity
· Durability
· Intended climate
· Decoration requirements
Construction Built Around Use
Men’s activewear construction should support the intended activity while keeping the garment clean and comfortable.
Depending on the product, we can develop details such as:
· Gussets for added mobility
· Mesh or stretch side panels
· Reinforced seams
· Functional pocket placement
· Elastic or drawcord waistbands
· Side splits for shorts
· Raglan or ergonomic seam lines
These details are evaluated together with fabric, fit and movement requirements so the final garment works as a complete performance product rather than a collection of separate features.
Men’s Activewear Fabric Guide
Polyester + Elastane Knits
A common option for fitted and performance-oriented activewear.
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Suitable for:· Training tops
· Compression styles
· Gym shorts
· Base layers
Nylon / Polyamide + Elastane
Suitable for products where a smoother hand feel and strong stretch recovery are important.
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Common applications:· Compression wear
· Fitted training tops
· Stretch shorts
· Premium gym collections
Stretch Woven Fabrics
Woven polyester or nylon with elastane can provide a lighter and more structured feel than knitted activewear fabrics.
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Suitable for:· Training shorts
· Running shorts
· Lightweight pants
· Performance jackets
Double Knit / Interlock
It can provide a cleaner appearance and more body than lightweight jersey fabrics.
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Suitable for:· Joggers
· Track pants
· Training jackets
· Premium athleisure
Fit Should Be Developed by Product, Not by Gender Label Alone
Talk to Our TeamCustom Branding for Men’s Activewear
Different customization methods create completely different looks, costs, and brand positioning.
Use the guide below to quickly find the best option for your design and budget.
- Screen Printing
- Puff · High-Density · Discharge
- Flock · Crack · Stone Texture
- Reflective · Glow-in-the-Dark · Holographic
- DTG · Reactive · Acid Digital
- 3D Digital Printing
- DTF · Rhinestone Transfer · Offset Heat Transfer
- Rhinestone & Embellishment
- Flat Embroidery
- 3D Embroidery
- Washing & Distressing
- Fabric Manipulation
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Screen Printing
Screen printing remains the go-to for bold chest logos, large back graphics, and sleeve prints on pullovers. We offer plastisol for full opacity, water-based for feather-soft breathability, and foil for striking metallic accents — all with wash-resistant durability that won’t crack or fade.
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Plastisol: best for dark fabrics and high-coverage solid designs.
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Water-based: ideal for light-color garments and large-area prints that need a “no-feel” touch.
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Foil: perfect for adding premium metallic shine to logos and lettering.
Plastisol printing delivers opaque, vivid colors on dark fabrics with a subtle gloss and dimensional feel. Highly durable and cost-effective for bulk orders, it works on cotton, poly, and blends. Wash-resistant and crack-proof, it’s the workhorse for brand logos.
Plastisol Printing
Water-based printing uses pigment pastes that sink into fibers, leaving an ultra-soft, breathable finish with no hand feel. Perfect for light-color pullovers and large patterns, it’s eco-friendly and meets international sustainability standards. The print becomes one with the fabric.
Water-based Printing
Foil printing (gold/silver) applies metallic film via heat transfer, creating a mirror-like, shiny surface on logos or stripes. It adds instant premium luxury and catches light dramatically. Often combined with plastisol, it elevates streetwear and fashion pullovers with high-end visual impact.
Foil Printing (gold/silver)
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Puff · High-Density · Discharge
For designs that demand texture and dimension, screen printing offers puff for raised relief, high-density for extra-thick builds, and discharge for soft, dye-removed patterns. Each creates a unique tactile experience while maintaining excellent washability.
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Puff: gives a soft, cushioned 3D effect, ideal as embroidery alternative.
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High-density: builds extreme thickness for bold lettering and geometric shapes.
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Discharge: removes background dye for smooth, breathable prints on dark cotton.
Foam (puff) printing expands during curing to form a raised, soft-to-touch relief. It mimics embroidery at lower cost, with elastic and wash-resistant properties. Perfect for streetwear logos and decorative elements that need dimensional pop.
Foam (puff) Printing
High-density (thick board) printing stacks multiple ink layers to create an exceptionally thick, rigid texture. It delivers strong visual impact for letters and simple shapes, offering a premium, sculpted feel. Often used in high-end collections.
High-density (thick board) Printing
Discharge printing uses reducing agents to “bleach” out the fabric’s dye, creating soft, breathable patterns without any gluey hand. Best on 100% cotton dark grounds, it yields intricate, natural-looking designs with exceptional softness.
Discharge Printing
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Flock · Crack · Stone Texture
Add distinctive surface effects with screen printing specialties: flock for velvety softness, crack for vintage distress, and stone texture for rugged natural grain. These techniques transform ordinary pullovers into statement pieces with unique tactile and visual identities.
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Flock: delivers a fuzzy, warm touch, great for fall/winter logos.
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Crack: creates random, antique-looking cracks for a rebellious vibe.
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Stone texture: mimics natural rock grain for outdoor or workwear styles.
Flock printing uses electrostatic adhesion of short fibers to form a raised, velvet-like surface. It feels warm and soft, with a matte premium finish. Ideal for cold-weather pullovers and brand emblems that demand a cozy, luxurious touch.
Flock Printing
Crack printing (crackle) uses special pastes that naturally break during drying, producing irregular, distressed lines. Each garment is unique, adding a vintage, rebellious character that resonates with streetwear and retro aesthetics.
Crack Printing (crackle)
Stone texture printing , also called Stone Paste Screen Print or Pull Stone Print，replicates the rugged, grainy feel of natural rock using thick pastes. The finish is organic, layered, and distinctive. Perfect for outdoor-inspired and workwear-style pullovers that need an earthy, durable look.
Stone Texture Printing
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Reflective · Glow-in-the-Dark · Holographic
Push the boundaries of visibility and futuristic style with specialty screen printing: reflective for safety and sporty shine, glow-in-the-dark for magical after-dark effects, and holographic (laser) for rainbow iridescence. All are durable and add a tech-forward edge.
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Reflective: enhances nighttime safety and works well on activewear.
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Glow-in-the-dark: lights up in darkness, attracting young/trendy consumers.
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Holographic: shifts colors with viewing angle, ideal for statement logos.
Reflective printing incorporates high-index glass beads that bounce light back brightly. It improves night visibility and safety, while giving sportswear and streetwear a sleek, modern look. Ultra-washable versions ensure long-lasting performance.
Reflective Printing
Glow-in-the-dark printing uses photoluminescent pigments that “charge” under light and emit a soft glow in the dark. It adds playful, tech-inspired appeal to pullovers, especially popular among youth and hype-beast brands.
Glow-in-the-dark Printing
Laser/holographic printing produces a rainbow-like, iridescent sheen that changes color with movement and light. It creates a futuristic, eye-catching effect for logos and letters, making pullovers instantly recognisable in any crowd.
Laser/Holographic Printing
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DTG · Reactive · Acid Digital
Digital printing eliminates screens and minimum orders. We offer DTG for direct cotton printing, reactive for vivid cellulose dyeing, and acid for brilliant silk/wool prints. All deliver photo-quality details with a soft, breathable hand feel, perfect for small batches.
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DTG: best for quick-turn, high-detail designs on cotton.
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Reactive: ideal for cotton/linen with excellent colorfastness.
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Acid: specially for silk, wool, and nylon with bright, shiny results.
Direct-to-garment (DTG) uses water-based inks sprayed directly on fabric, no screens or transfers. It reproduces gradients and photo-realistic details perfectly, maintaining fabric breathability. Great for small orders and complex multicolor art.
Direct-to-garment (DTG)
Reactive digital printing uses dyes that chemically bond with cellulose fibers (cotton, linen). It yields vibrant, colorfast prints with a supremely soft feel. No screens, no minimum, making it ideal for premium natural-fiber garments.
Reactive Digital Printing
Acid digital printing is tailored for protein fibers (silk, wool) and nylon. The acid dyes produce exceptionally bright, glossy colors with high wash fastness. Perfect for luxury scarves, high-end fashion pullovers, and intimate apparel.
Acid Digital Printing
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3D Digital Printing
3D digital printing pushes beyond flat imaging to create tactile, sculptural effects directly on fabric. Using advanced UV-curable inks and layer-by-layer build techniques, it produces raised textures up to 2cm thick—from oil-painting brushstrokes with ultra-high color fidelity, to pixel-block mosaics, to cylindrical bead-like patterns that mimic puzzle-piece graphics. It’s the ultimate choice for brands seeking visual impact and designer-level distinction.
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Ultra-high texture & color fidelity: reproduces fine art brushstrokes with 1440 DPI precision.
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Raised dimensional effects up to 2cm: creates beads, pixels, and sculpted forms that are both seen and felt.
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No screens, no MOQ: ideal for samples, small batches, and creative brand storytelling.
3D art reproduction digitally renders masterpieces with oil-painting brushstroke texture. UV-cured inks build visible, touchable impasto effects while maintaining ultra-high color accuracy and gradation. Perfect for premium art-inspired fashion that demands gallery-quality depth and authenticity.
3D Art Reproduction
3D pixel block printing constructs patterns from individual raised cubic elements, creating a vivid, mosaic-like visual. Each pixel stands out in high-saturation color, forming bold graphics—such as a striking skull—with exceptional depth and dimensionality. The result is a digital-meets-tactile aesthetic that commands attention in streetwear and avant-garde collections.
3D Pixel Block Printing
3D bead relief deposits cylindrical raised dots (1-2cm high) onto fabric, resembling puzzle-piece or bead-mat textures. The uniform raised columns create a structured, playful surface with strong visual rhythm and tactile intrigue. Ideal for youth-oriented, novelty, and statement pieces that demand a unique, hand-on experience.
3D Bead Relief
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DTF · Rhinestone Transfer · Offset Heat Transfer
Heat transfer technologies offer versatility for full-color and decorative prints. We provide DTF for dark-fabric opacity, rhinestone transfer for sparkling crystal motifs, and offset transfer for photo-grade realism. All are easy to apply with excellent durability.
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DTF: works on any fabric/color, with excellent stretch.
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Rhinestone transfer: adds dazzling crystal shine, great for parties/evening.
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Offset: delivers photo-quality, fine details for complex images.
Direct-to-film (DTF) prints white base + color on film, then heat-presses onto fabric. It offers high opacity on dark grounds, stretches with fabric, and resists cracking. Perfect for small batches and complex artwork.
Direct-to-film (DTF)
Rhinestone heat transfer arranges pre-set crystals on adhesive paper and transfers them in one heat press. The crystals sparkle brilliantly under light, adding instant luxury to pullovers, sweaters, and accessories.
Rhinestone Heat Transfer
Offset heat transfer combines lithographic and screen printing to produce photo-quality images with fine gradations and vivid colors. It is ideal for detailed portraits, landscapes, and promotional garments in bulk.
Offset Heat Transfer
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Rhinestone & Embellishment
Rhinestone & embellishment techniques add glamour and tactile richness. Hotfix rhinestones give crystal brilliance, sequins create shimmering movement, and beadwork offers artisanal luxury. These decorations elevate pullovers to statement fashion pieces.
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Hotfix rhinestones: quick application, dazzling light reflection.
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Sequins: produce a sparkling, fish-scale-like effect, great for stagewear.
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Beadwork: intricate hand-made or machine-sewn, ideal for high-end couture.
Hotfix rhinestones are crystal gems heat-pressed onto fabric. With multiple facets, they refract light brilliantly, offering high-end sparkle. Available in various grades and colors, they are widely used on T-shirts, pullovers, and hats.
Hotfix Rhinestones
Sequins (spangles) are shiny discs sewn or heat-set onto garments. They shimmer and catch light with movement, creating a festive, glamorous look. Made of plastic or metal, they suit women’s wear, party pullovers, and denim.
Sequins (spangles)
Beadwork (bead embroidery) sews glass, pearl, or metal beads onto fabric, either by hand or machine. It produces intricate floral, geometric, or tassel patterns, adding exquisite craftsmanship and luxury to high-fashion garments.
Beadwork (bead embroidery)
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Flat Embroidery
Flat embroidery remains the classic choice for brand identification. We offer standard flat for clean logos, chain stitch for decorative outlining, and multi-color for vibrant, playful designs. Each provides a professional, durable finish that withstands repeated wear.
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Flat: cost-effective, neat stitches, ideal for monochrome logos.
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Chain stitch: interlocking loops, best for contours and vintage styles.
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Multi-color: rich palette, perfect for characters and floral art.
Flat embroidery uses neat, uniform stitches to create clear, sharp logos and lettering. It is affordable, efficient, and offers a wide thread color range. The go-to for corporate branding on pullovers, polos, and workwear.
Flat Embroidery
Chain stitch embroidery forms interlocking loops that resemble a braid. It is durable, soft, and adds a retro, handcrafted feel, ideal for outlining motifs or using metallic threads for a touch of elegance.
Chain Stitch Embroidery
Multi-color embroidery employs various thread hues to build layered, vivid images. It brings cartoon characters, flowers, and complex logos to life. Widely used on children’s wear and trendy streetwear for a lively, expressive look.
Multi-color Embroidery
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3D Embroidery
3D embroidery techniques add height and texture. Toothbrush creates upright bristle-like stitches, towel gives soft loops, and appliqué layers cut fabrics for dimensional patches. These are signature finishes for streetwear and premium casual wear.
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Toothbrush: stiff, upright threads, unique visual and tactile.
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Towel: fluffy, looped surface, excellent for large motifs.
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Appliqué: uses fabric patches, reduces thread consumption, adds rich texture.
Toothbrush embroidery uses a foam backing to make threads stand upright like bristles after removal. It offers a firm, elastic feel and withstands washing. Highly distinctive, it is a favorite for streetwear logos and edgy designs.
Toothbrush Embroidery
Towel embroidery creates looped stitches that feel like soft towelling. It is fluffy, colourful, and provides rich dimension. Popular in European/American markets, it suits large letters, badges, and cozy pullover embellishments.
Towel Embroidery
Appliqué embroidery sews pre-cut fabric pieces onto the garment, often padded for extra height. It saves thread while adding contrasting textures and vivid shapes. Versatile from vintage badges to modern brand patches.
Appliqué Embroidery
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Washing & Distressing
Washing & distressing techniques give pullovers a lived-in, vintage character. Destroy wash creates intentional rips and fraying for a rugged edge; snow wash adds irregular white speckles; and monkey wash uses potassium permanganate spray to produce organic, light-bleached spots that mimic monkey-fur patterns. Each yields unique, non-repeatable effects perfect for edgy streetwear and casual vintage styling.
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Destroy wash: features ripped holes, worn areas, and frayed seams for a bold deconstructed style.
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Snow wash: irregular white spots like snowflakes, highly random.
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Monkey wash: sprayed bleaching creates soft-edged, natural light patches with a subtle vintage feel.
Destroy wash uses mechanical abrasion and chemical treatments to create intentional tears, fraying, and worn spots on fabric. The result is a gritty, distressed appearance that adds instant rebellious attitude to pullovers, perfect for punk, grunge, and high-fashion streetwear.
Destroy Wash
Snow wash employs potassium-permanganate-soaked stones to create irregular white bleach spots, resembling snowfall. Each garment is one-of-a-kind, adding a distinctive, artistic vintage look to pullovers , hoodies, T shirts and jeans.
Snow Wash
Monkey wash (spray monkey) involves spraying potassium permanganate solution onto garments, causing localized bleaching that creates irregular, organic light spots with soft edges, resembling monkey-fur patterns. It delivers a natural, subtle faded effect, widely used on denim and casual wear for understated vintage charm.
Monkey Wash (spray monkey)
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Fabric Manipulation
Fabric manipulation techniques reshape the surface without ink. Embossing presses raised patterns, laser engraving vaporizes designs precisely, and pleating creates permanent folds. These add refined texture and structure, elevating pullovers to designer level.
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Embossing: permanent raised relief, no color change.
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Laser engraving: fine, customizable patterns, eco-friendly.
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Pleating: regular or irregular folds, adds movement and rhythm.
Embossing uses heat and pressure to stamp permanent raised patterns onto fabric. It adds sophisticated texture without printing, working best on cotton, linen, and blends. The result is a clean, elegant surface detail.
Embossing
Laser engraving directs high-energy beams to vaporize fiber surfaces, creating intricate, deep designs. It offers limitless pattern flexibility with no chemicals or molds, making it sustainable. Suitable for denim, leather, and corduroy.
Laser Engraving
Pleating applies heat and pressure to create permanent, structured folds. Styles include parallel, box, and accordion pleats, adding dynamic rhythm and volume to pullovers, transforming flat fabric into sculptural fashion.
Pleating
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Need Help Choosing? → Contact Us
Trending Men’s Activewear Styles
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Relaxed-Fit Gym T-Shirts
Many gym collections now combine technical function with a more relaxed training silhouette.
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✂️ Common directions include::
· Dropped or relaxed shoulder
· Longer sleeve
· Structured neckline
· Lightweight or mid-weight stretch fabrics
· Small chest or back branding
Get a Free Quote -
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2-in-1 Training Shorts
Combining an outer shell with an inner compression layer creates a more technical training product.
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✂️ Common options:
· Stretch woven outer shell
· Knit inner liner
· Phone pocket
· Side split
· Zip pocket
· Elastic waistband
Get a Free Quote -
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Tapered Performance Joggers
Designed for warm-up, training and gym-to-street use.
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✂️ Popular construction directions:
· Tapered legs
· Stretch fabrics
· Zip pockets
· Elastic cuffs
· Clean seam lines
· Minimal branding
Get a Free Quote -
Why Choose Minghang for Men’s Activewear Manufacturing?
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Multi-Category Development
We support men’s activewear across:
· Tops
· Shorts
· Joggers
· Sweatpants
· Jackets
· Compression wear
· Matching sets
This allows brands to develop multiple categories within one manufacturing program. -
Pattern & Fit Development
With 6 pattern makers and a dedicated sample development center, our team develops custom patterns according to reference measurements, target fit and garment function.
For men’s activewear, sample review can focus on:
· Chest and shoulder fit
· Arm mobility
· Waist and rise
· Thigh room
· Garment length
· Stretch
· Overall silhouette -
Fabric & Construction Support
Our development team helps match fabric and construction to the intended product rather than applying one generic fabric across every activewear style.
This is especially important when a collection combines fitted performance products with relaxed training or athleisure pieces. -
5+1 QC & 100% Final Inspection
Our quality-control system covers:
· Raw materials
· Cut panels
· Sewing inspection
· Decoration and finishing
· Final inspection
· Optional third-party AQL inspection
Our Men’s Activewear Development Process
Send your tech packs, reference garments, sketches or inspiration images.
We recommend suitable fabric options based on performance, hand feel, stretch and target positioning.
Color development may include Pantone references, swatches or lab dips where required.
Patterns and samples are developed for each style according to the approved specifications.
Multiple products can be reviewed together to check whether the collection feels consistent in fit, color and proportion.
You review the sample and share feedback. We refine details such as fit, fabric, printing, or finishing until approval.
After sample approval, material confirmation and deposit, bulk production begins.
The exact schedule depends on quantity, fabric availability, number of colors and customization requirements.
Finished garments are inspected for:
· Measurements
· Workmanship
· Color
· Branding
· Finishing
· Packaging
Once the approved quality standard and payment terms are completed, the goods are prepared for shipment.
Before Ordering Custom Men’s Activewear
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MOQ
For regular cut-and-sew activewear:
100 pcs / color / style
Sizes can be mixed within the MOQ.
Custom Fabric or Dyeing
Custom-developed fabrics or special dyeing programs may require:
300–500 pcs / color
depending on the material requirement.
Seamless Products
For fully seamless styles:
500 pcs / color / size / style
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Sample Lead Time
Typical activewear sample development:
7–10 Working Days
Complex construction, special fabrics or repeated revisions may require additional time.
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Bulk Production
Typical production lead time:
25–35 Days
after sample approval and material confirmation.
Repeat orders may be faster depending on material availability and production scheduling.
Blogs & Insights
Frequently Asked Questions
Can't find your answer? Contact us directly and we'll reply within one business day.
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1.What types of men’s activewear can you manufacture?
We develop men’s gym tops, tank tops, compression wear, shorts, 2-in-1 shorts, joggers, sweatpants, track pants, training jackets and matching sets.
Styles can be developed from tech packs, reference samples or product concepts. -
2.What is your MOQ for custom men’s activewear?
Our standard MOQ for regular cut-and-sew products starts from 100 pieces per color per style, with sizes mixed within the MOQ.
Custom fabrics, special dyeing and seamless production may require higher quantities. -
3.Can you develop custom men’s gym wear from a reference sample?
Yes. A physical reference sample can be used to evaluate construction, measurements, fabric direction and fit.
Your own branding, dimensions and design details should then be defined for the new product rather than simply reproducing another brand's protected design. -
4.Can you customize men’s activewear fit?
Yes. We can develop compression, athletic, regular and relaxed fits based on your measurements, reference garments and target customer.
Fit is reviewed during sampling before bulk production. -
5.What fabrics can be used for men’s gym wear?
Common options include polyester-elastane, nylon-elastane, stretch woven fabrics, interlock, double knit and other performance knit structures.
The correct option depends on product type, target fit, weight, stretch and desired hand feel. -
6.Can you manufacture men’s 2-in-1 gym shorts?
Yes. We can develop an outer woven or knit short combined with an inner stretch liner.
Pocket construction, liner length, side splits and waistband details can be customized. -
7.Can you make matching men’s activewear sets?
Yes. Tops, shorts, joggers and jackets can be developed within the same collection using coordinated colors, branding and design details.
Where suitable, the same main fabric can also be used across multiple styles. -
8.Can you add custom logos and private labels?
Yes. Available options include heat transfer, silicone branding, screen printing, embroidery, custom labels, hangtags and packaging.
The appropriate branding method depends on the fabric and garment construction. -
9.How long does men’s activewear sampling take?
Standard activewear samples typically require around 7–10 working days after the main specifications and materials are confirmed.
Complex products may require additional development time.
Develop Your Men’s Activewear Collection
Build men’s gym and sportswear around the fit, fabric and construction required by your target customer.
From training tops and shorts to joggers, compression wear and jackets, Minghang Garments supports product development, sampling, customization, quality control and bulk production.
